Injection molding is one of the most widely used production processes, and it’s well-known for its cost-effectiveness and quality. But, it’s also an industry that requires a high level of skill and knowledge to ensure consistent quality. That’s why many manufacturers choose to partner with an Injection Molding Manufacturer that can offer a full range of engineering, design and manufacturing expertise to meet their specific requirements.
Using a variety of methods to inject materials into plastic, injection molding offers an incredible level of versatility. The process can be applied to a wide range of materials including polycarbonate, ABS, acrylonitrile butadiene styrene (ABS), polyethylene, ethylene terephthalate (EPTE), and more. Manufacturers can also use this technique to add functionality, such as EMI shielding, to existing parts or to improve part strength.
To minimize costs, injection molding designers can take a few simple steps. For example, they can choose embossed text instead of engraved text, which is cheaper to CNC machine on the mold. They can also choose a larger font that will be easier to read. And, they can elevate text 0.5 mm above the surface of the part to improve visibility and reduce the risk of warping.
Another way to keep costs down is by reducing the number of shots needed to produce each part. By minimizing the amount of time the injection moulding machine is required to run, manufacturers can save on energy and fuel. This also helps to lower emissions, which aligns with the growing need for environmentally-conscious manufacturing practices.
Injection Molding Manufacturers can help reduce costs even further by choosing a material that is both durable and lightweight. For instance, a light-weight, corrosion-resistant polymer is an excellent choice for many applications, and it’s available in several colors and finishes to suit aesthetic preferences. It can also be molded into a wide range of shapes and sizes. Injection molding companies can use this technique to create everything from automotive components to consumer electronics to medical devices.
Injection molding is an incredibly versatile and cost-effective manufacturing process that’s highly efficient and environmentally-friendly. With accurate mold designs and optimized production processes, it contributes to a reduction in waste and scrap, making it an ideal choice for businesses committed to sustainability. This makes it a leading force in the global manufacturing industry. And, as new innovations in automation, digitization and advanced quality-control methods continue to be developed, it’s likely that injection molding will become an even more prominent manufacturing technology.